Hollow-cathode activated PECVD for the high-rate deposition of permeation barrier films

Michiel Top*, Steffen Schoenfeld, John Fahlteich, Sebastian Bunk, Thomas Kuehnel, Steffen Straach, Jeff T. De Hosson

*Corresponding author for this work

    Research output: Contribution to journalArticleAcademicpeer-review

    25 Citations (Scopus)
    232 Downloads (Pure)

    Abstract

    This paper shows a study on the variation of the flow ratio between oxygen and Hexamethyldisiloxane (HMDSO) in a hollow cathode arc PECVD process. Dynamic deposition rates were measured between 300 and 500 nm * m/ min. The deposited plasma polymer films were analyzed using visible light spectroscopy, X-ray photo -electron spectroscopy (XPS), X-ray reflectivity (XRR), Fourier -transformed infrared spectroscopy (FTIR), Scanning electron microscopy (SEM) and water vapor transmission rate (WVTR) measurements. The deposited samples were compared to a reactively sputtered SiO2 thin film. By increasing the oxygen to HMDSO flow ratio, the chemical, density and optical properties of the coating approached the sputtered Si02 film. However the permeation barrier of the SiO2 film only shows a slight improvement over that of the bare PET substrate. The organic coating with high power and low oxygen flow, which was deposited with a deposition rate of 450 nm * m/min, approached the barrier of the sputtered SiO2 thin film with a WVTR of 0.16 g/(m' day). 2016 Elsevier B.V. All rights reserved.

    Original languageEnglish
    Pages (from-to)155-159
    Number of pages5
    JournalSurface & Coatings Technology
    Volume314
    Issue numberSpecial ussue
    DOIs
    Publication statusPublished - 25-Mar-2017
    Event59th Annual Technical Conference of the Society-of-Vacuum-Coaters (SVC) - Indianapolis, India
    Duration: 10-May-201613-May-2016

    Keywords

    • WVTR
    • PECVD
    • ArcPECVD
    • High rate deposition
    • Hollow cathode
    • XRay reflectivity
    • CHEMICAL-VAPOR-DEPOSITION
    • LOW-TEMPERATURE PECVD
    • ORGANOSILICON FILMS
    • THIN-FILMS
    • SPECTROSCOPY
    • SPECTROMETRY
    • PLASMAS
    • SIO2

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